Kato Advantages
At the Kato Group, we have continuously enhanced our tape and film processing capabilities in order to offer our customers the highest quality products. Our creativity and commitment to quality underpin this ongoing improvement.
We provide our customers with the best advice through communications, creativity in each process of design and manufacturing, and our commitment to quality.
Best Advice to Customers
Creativity × Quality
Creativity
How does creativity come into being?
Creativity of the Kato Group
Our specialized sales staff with extensive technical and material knowledge make regular visits to customers to thoroughly understand the“products”and“problems”they want, and actively discuss them with the manufacturing team. The customer, the sales person and the manufacturing team work together to find the optimal solution.
Recognize things through the Trinity
A group that thinks things through
The Kato Group always works together to boldly respond to any challenges faced by our customers. Our goal is to achieve the best possible output in terms of material selection, design, production process and cost. Our ideas stem from a thorough pursuit of originality and ingenuity at every step of the process.
Search for the seeds of progress
We not only deliver products in the form of the desired finished product, but also emphasize continuous improvement of our products by focusing on the various problems faced by our customers after delivery. If there is still room for improvement in terms of actual operating conditions, we will proactively provide feedback to our customers and offer higher-value solutions.
Sometimes we abandon common sense
At first glance, Kato Group engineers may seem serious and diligent, but at heart they are free-spirited and full of mischievous spirit. In the world of duct tape, for example, it's hard to cut through sticky glue, but one staff member suggested,“Why don't you try using baby talcum powder?”We immediately experimented. Unfortunately, it ended in failure, but everyone had the idea to break the mold and immediately implement and validate the solution.
| It's easy to make a product from a drawing. |
| However, we believe that what customers really want is the. |
| Processing that goes beyond drawings and is exclusive to the Kato Group. |
| What kind of processing do customers expect from the Kato Group? |
Kato Group's processing technology
supports creativity
High-precision punching
We can also accommodate detailed specifications of less than 1mm.
The cutting process is the same as the cutting process, and the cutting process is the same as cutting a plate. The image of “sharaki”in general metropolis.
We offer a range of detailed products including long-lasting, thin, and irregularly shaped items, as well as those with small diameters of 1 inch, tiny holes, double irregular shapes, and irregular bonding! Our high-speed, high-precision interconnect machines ensure high production capacity for manufacturing.
Slitting and rewinding
Tape roll width and length are freely adjustable.
Dividing is the best way to achieve the correct size.
We individually manufacture Japanese commercial raw materials, cut and slit them, and use high-precision measurements. Variable length, Variable length, Variable length. Simultaneously, we maintain a fixed cutting surface with an active tolerance of +/-0.5mm.
Laminates
We offer highly viable bonding methods.
Lamination is a technique for bonding rolls of film or tape together. You can apply a variety of materials such as double-sided tape and masking tape.
Processability is especially important for film and fine tapes at the production site. We offer more user-friendly specifications, such as shapes that are easy to apply and remove as well as the use of application materials. Please feel free to contact us about adhesion without wrinkles or bubbles.
Die-cutting/Half-cutting
We offer highly viable bonding methods.
Model cutting/half-cutting is a film processing flat cutting or half-cutting technique that can cut and slice a variety of shapes as needed.
A common phrase used in the industry is“My life is both Eastern and Western”. Mechanical products that can be used immediately, such as high viscosity or fast-setting viscosity, and ready-to-use processed products.
Assemblies
Creative Assembly.
The process is “gluing, assembling, and Japanese-style packaging,” which includes the processing of products such as handmade Japanese-style films.
We do not provide the film production process, but our production equipment provides the adhesive material. In addition, the machine processing process is carried out at the same time, and the fixed equipment design system is fully completed. We determine the quality and efficiency of operations, we determine the quality and quality of operations and the results we obtain.
List of materials handled
We have experience in handling materials from a number of major manufacturers.
About 100 companies, including 3M Japan Co., Ltd., Nitto Denko Corporation, DIC Corporation, Teraoka Manufacturing, Direchem Corporation, Dessa Tape Corporation, Lintec Corporation, Toray Nippon Inoue Kogyo Co., Ltd., Inshin Chemical Co., Ltd., Sekisui Chemical Co., Ltd., Nipper Co., Ltd., Higashiyama Films Co., Ltd. and Oji F-Tex Co., Ltd., etc.
Materials by Function
Please see “Outline” and “Typical Characteristics” of major functional materials and “Major Manufacturers We Can Handle” for details.
For processing, materials, and specifications not described here, please feel free to contact us!
Kato Group's Quality Strength
Quality Strength
Quality is our lifeblood
We provide our customers with peace of mind when dealing with us.
At the Kato Group, in order to realize the needs of our customers, we strictly adhere to the Kato Group's quality standards in all of our processes to ensure customer satisfaction from the planning stage to post-delivery.
—— Quality of planning, recommendations and design
At the Kato Group, we carefully conduct pre-production design studies and processing preparations with an eye toward final output. Our ability to plan, design and propose is the first step in realizing quality to meet customer needs.
Quality Differences
Starts before production
We pay close attention to the storage of materials, storing them at optimal temperature and humidity, and managing them by year of manufacture to ensure that we always use materials that are in optimal condition.
Materials are always
in the best condition
—— Quality of purchased materials
—— Manufacturing quality
Various measures are taken to maintain quality during the manufacturing process, depending on the characteristics of the material.
The quality of manufacturing processes, such as handling delicate materials, processing materials that require refrigeration, and applying tension, depends on experience and ingenuity.
Experience and ingenuity
is very important
Proud of our flexible
inspection systems
—— Quality inspection
We carry out inspections at every stage of processing. For requests for large or small batches of processed products, we have the convenience and flexibility to accept 100% inspections, sample inspections, and periodic inspections, depending on the customer's delivery time and costs, etc.
Delivery does not mean completion
—— Availability quality
Our mission does not end with the delivery of the product. After delivery, we visit the customer's site to confirm that the desired application (operability, functionality, etc.) has been met and that the delivered product is free of defects or flaws. By receiving feedback from the customer, we verify availability or whether there are any problems with the product.
在加藤集团,我们仔细进行生产前设计研究和加工准备,着眼于最终输出。
我们的规划、设计和提案能力是实现质量以满足客户需求的第一步。
质量差异
在生产之前就开始了
—— 规划、建议和设计的质量